连续式全自动发泡机

YNW-01

连续式全自动发泡机

Full Automatic Foaming machine (continuous Type)

技术规格

Techinical Specification:             

★ 设备尺寸：30*8*4M（长*宽*高）

  Size:  30m*8m*4m   (L*W*H)             

★ 平面输送机规格：20*2.5*0.9M（长*宽*高）

  Surface Conveyor belt size:20m*2.5m*0.9m(L*W*H)  

★ 抽风机*2部  

   Exhaust  Fan   : 2 set

★ 边板为走动式：长约20米，高1.4米   

   Side Board is Moving type  ,length :20Meter  High : 1.4meter

★ 输送带速度：2-8M/min   

 Conveyor speed :2-8Meter/Min                     

★ 边纸送纸、收边纸及送底纸设备

Side paper rewind device and paper feed device

特性：

Feature:

★ 该设备主要用于生产聚氨酯海绵，自动化程度高，具有成本低，效率高，质量优良，可生产海绵密度4-120KG/M3，，操作系统稳定，质量优良。软质聚氨酯海绵主要用于家私、鞋材、胸围、电子、地毯及汽车工业；

The device is mainly used to Produce the polyurethane sponge, Its automatization level is high, with low cost, high efficiency, good quality, can produce sponge density 4-120KG/M3,  stable operating system, The quality is excellent. Soft polyurethane sponge is mainly used in furniture, shoe materials, bust, electronics, carpet and automobile industries;

★连续式自动发泡机也可以生产防火棉、慢回弹、高回弹、超软海绵、胸围绵、鞋材绵、高承载海绵、仿乳胶绵等；

The continuous automatic foaming machine can also produce fireproof cotton, slow rebound, high rebound, super soft sponge, bust sponge, shoe sponge, high load-bearing sponge, imitation latex sponge, etc.;

★ 海绵质量硬度分布均匀，密度误差小，稳定性好；

The sponge quality has uniform distribution of hardness, small density error and good stability;

★ 提膜系统/压平顶装置将减少海绵浪费；

Film lifting system/flattening device will reduce sponge waste;

★ 输送带运行平顺，加装同步装置，确保边板输送带及底板输送带同步；

The conveyor belt runs smoothly, and a synchronization device is installed to ensure that the side plate conveyor belt and the bottom plate conveyor belt are synchronized;

★ 设备结构设计优良，搅拌系统高效能，原料采用高压雾化进入混合头，使其混合更均匀，反应更充分，达到海绵性能结构更优质，能节省1-3%TDI原料；

The equipment structure is well-designed, and the mixing system is highly efficient. The raw materials are atomized into the mixing head by high pressure, so that the mixing is more uniform, the reaction is more complete, the sponge performance structure is better, and 1-3% TDI raw materials can be saved;

★ 采用进口电控设备，耐用精度高，减少生产故障。

Imported electronic control equipment is adopted, which has high durability and precision, and reduces production failures.

搅拌头系统：

搅拌电机功率：37KW

高压系统，高效率，高节能，混合效果好

海绵结构均匀，特别是对碳酸钙粉混合性好

安全保护开关，确保生产安全，以免浪费

使用专业高压喷头

Mixing system:

Stirring motor power: 37KW

High pressure system, high efficiency, high energy saving, good mixing effect

The sponge has a uniform structure, especially for calcium carbonate powder.

Safety protection switch to ensure production safety to avoid waste

Use professional high-pressure nozzles

辅料罐：

使用不锈钢材质制作

数量及规格可根据客户需求定制

管路采用合金高压钢管及高压接头、高压软管组成

高压料泵（选配）：

具有耐用，抗腐蚀，耐磨，高精密，耐高温，非润滑，高粘度，甚至有毒性介质都适用

适用粘度范围：1CST-55000CST

适用温度范围：-50度-200度

适用压力：300BAR

配置强扭力减速机，搭配高质量电机，运转平顺

配置大容量过滤器，有效率输送介质

Accessories tank:

Made of stainless steel

Quantity and specifications can be customized according to customer needs

The pipeline is composed of alloy high-pressure steel pipes, high-pressure joints and high-pressure hoses

High-pressure feed pump (optional):

It is durable, corrosion-resistant, wear-resistant, high-precision, high-temperature resistant, non-lubricating, high-viscosity, and even suitable for toxic media

Applicable viscosity range: 1CST-55000CST

Applicable temperature range: -50 degrees -200 degrees

Maximum applicable pressure: 300BAR

Equipped with a strong torque reducer, matched with a high-quality motor, running smoothly

Equipped with a large-capacity filter to efficiently convey the medium

提边膜/压平顶系统（选配）

目的是让海绵生产过程中，使海绵顶部平整，减少浪费

大料罐-管路-冷却/加热系统：

料罐容积、数量可根据客户需求定制，主体碳钢材质，内含不锈钢盘管，附搅拌电机

管道使用专业碳钢流体管道及合金钢高压管道，使用法兰或高压接头连接，使用专业气动阀控制

冷却/加热配置一台冷热两用冷冻机，可满足生产时原料温度调节至适用温度

Edge lifting film/flat top system (optional)

The purpose is to make the top of the sponge flat and reduce waste during the sponge production process

Bulk material tank-pipeline-cooling / heating system:

The volume and quantity of the tank can be customized according to customer needs, the main body is made of carbon steel, contains stainless steel coils, and is equipped with a stirring motor

The pipeline uses professional carbon steel fluid pipelines and alloy steel high-pressure pipelines, which are connected by flanges or high-pressure joints, and controlled by professional pneumatic valves.

Cooling/heating is equipped with a cold and heat dual-purpose refrigerator, which can adjust the temperature of the raw materials to the applicable temperature during production

电控箱/操作系统-流量计：

使用德国西门子变频器及PLC

电脑（上位机）/人机触摸屏操作系统

界面会显示生产时所有参数：生产海绵长度/高度、升降板高度曲线图、原料温度、生产速度、生产配方、管道压力、流量变化等生产信息

异常控制报警显示

可任意储存生产配方，生产过程中可连续性切换配方生产

出料时间控制

流量计采用德国专业进口电子流量计，具备自动补偿功能

Electric control box/operating system-flow meter:

Use German Siemens inverter and PLC

Computer (host computer)/human-machine touch screen operating system

The interface will display all the parameters during production: production sponge length/height, height curve of lifting plate, raw material temperature, production speed, production formula, pipeline pressure, flow change and other production information

Abnormal control alarm display

The production formula can be stored arbitrarily, and the formula production can be switched continuously during the production process

Discharge time control

The flowmeter adopts German professional imported electronic flowmeter with automatic compensation function